L&T's Transformation with EdgeSense’s EdgeNode and EdgeVsion Solutions

Transforming Industries Operations with EdgeSense’s Cutting-Edge IoT Technology

L&T Logo

Larsen & Toubro (L&T), a leading engineering and construction conglomerate, sought to optimize its industrial operations using advanced IoT solutions. By integrating Edge+'s EdgeVision and EdgeNode, L&T achieved significant improvements in efficiency, productivity, and sustainability.

Problem Statement

L&T struggled with monitoring and managing their extensive industrial network. They faced issues with inefficient data collection, high maintenance costs from unexpected equipment failures, and difficulties in meeting sustainability standards. The absence of real-time insights and predictive maintenance capabilities worsened these problems, leading to increased downtime and higher operational costs.

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Challenges

L&T faced several key issues:

Inefficient Resource Use:

High energy and water consumption.

Unplanned Downtime:

Frequent equipment failures caused operational delays.

Data Integration:

Struggled to merge data from different sources for a complete analysis.

To tackle these challenges, L&T adopted EdgeSense's EdgeVision and EdgeNode. EdgeNode streamlined data collection from various sensors, while EdgeVision offered advanced analytics and real-time monitoring.

Implementation

Step-by-Step Deployment of EdgeNode and EdgeVision for Seamless Data Integration

Step 1: Data Integration

We deployed EdgeNode to collect data from energy meters, PLCs, DCS, flow meters, and vibration sensors, enabling thorough monitoring.

Step 2: Real-Time Monitoring

EdgeVision provided L&T with real-time insights into operational performance and resource usage.

Step 3: Advanced Analytics

With EdgeVisions advanced analytics, L&T was able to spot inefficiencies, forecast equipment failures, and fine-tune maintenance schedules.

Result

20%

Boost in Operational Efficiency

Real-time monitoring and analytics helped L&T cut down on energy and water usage, improving overall efficiency.

15%

Reduction in Downtime

Predictive maintenance alerts from EdgeVision minimized unexpected equipment failures, increasing equipment uptime.

10%

Enhanced Decision-Making

Customizable IoT dashboards gave L&T actionable insights, improving decision-making and operational planning.

Benefits

Sustainability:

L&T cut down on resource use, meeting their sustainability goals and regulatory standards.

Cost Savings:

Better operations and less downtime led to significant cost savings, boosting L&T’s profitability.

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By using EdgeSense’s EdgeVision and EdgeNode, L&T revamped its industrial processes, achieving higher efficiency, sustainability, and cost-effectiveness. This case study highlights how innovative IoT dashboards and gateways can tackle complex industrial challenges.

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