Automotive Manufacturing
Mahindra Auto Achieves 40% Downtime Reduction
Revolutionary predictive maintenance implementation saves ₹1.8 crores annually
Duration
12 months
Team Size
18 engineers
Mahindra & Mahindra
Leading Indian automotive manufacturer
6 min read
Published 2/10/2024
The Challenge
Frequent unplanned equipment failures were causing significant production delays and high maintenance costs across Mahindra's manufacturing facilities.
Key Issues Identified:
- Unplanned downtime costing ₹5 lakhs per hour
- Reactive maintenance approach
- No early warning system for equipment failures
- High spare parts inventory costs
- Safety concerns from equipment failures
Project Details
Industry
Automotive Manufacturing
Location
Chennai, India
Project Duration
12 months
Team Size
18 engineers