Custom Hardware Development

Custom Hardware Development: Tailored IoT Solutions for Your Industry

Stop compromising with generic hardware. Get custom IoT devices designed and manufactured specifically for your industrial requirements, environmental conditions, and performance needs.

200+ Hardware Designs
Industrial Grade Quality
Full Manufacturing Support
Custom Hardware Development
Quality Certified
ISO 9001 & IPC Standards

Complete Hardware Development Capabilities

From concept to production, we handle every aspect of custom IoT hardware development

Custom PCB Design

From concept to production-ready PCBs designed for your specific requirements

  • Multi-layer PCB design
  • High-frequency circuit design
  • Power management optimization
  • EMI/EMC compliance
  • Thermal management
  • Component selection & sourcing

Power Management

Efficient power solutions for industrial environments

  • Wide input voltage range (12-48V)
  • Battery backup systems
  • Solar power integration
  • Power consumption optimization
  • Surge protection
  • Power monitoring & analytics

Connectivity Solutions

Multiple communication protocols for seamless integration

  • 4G/5G cellular connectivity
  • Wi-Fi 6 & Bluetooth 5.0
  • LoRaWAN & Zigbee
  • Ethernet & RS485
  • Satellite communication
  • Mesh networking

Industrial Grade Design

Built to withstand harsh industrial environments

  • IP65/IP67 rated enclosures
  • Operating temp: -40°C to +85°C
  • Vibration & shock resistance
  • Corrosion resistant materials
  • Explosion-proof variants
  • UV & weather protection

Sensor Integration

Support for wide range of industrial sensors

  • Analog & digital inputs
  • 4-20mA current loops
  • RTD & thermocouple support
  • Strain gauge interfaces
  • Pulse counting
  • Custom sensor protocols

Security Features

Enterprise-grade security built into hardware

  • Hardware encryption (AES-256)
  • Secure boot & firmware
  • TPM 2.0 support
  • Certificate management
  • Secure OTA updates
  • Tamper detection
Questions? Projects? Let’s Collaborate

Want a demo or quick consult? Message us.

Our Hardware Development Process

A proven methodology that ensures your custom hardware meets all requirements and exceeds expectations

1

Requirements Analysis

1-2 weeks

Understanding your specific hardware needs

  • Technical requirements gathering
  • Environmental constraints analysis
  • Performance specifications
  • Regulatory requirements review
  • Cost target definition
Deliverable:
Hardware Requirements Document
2

Design & Simulation

2-4 weeks

Creating the optimal hardware design

  • Circuit design & simulation
  • Component selection & optimization
  • Thermal analysis
  • EMI/EMC pre-compliance
  • 3D mechanical design
Deliverable:
Design Files & Simulations
3

Prototyping & Testing

3-5 weeks

Building and validating prototypes

  • PCB fabrication & assembly
  • Functional testing
  • Environmental testing
  • Performance validation
  • Design optimization
Deliverable:
Validated Prototype
4

Production & Support

2-4 weeks

Manufacturing and ongoing support

  • Production setup
  • Quality assurance
  • Certification support
  • Documentation
  • Training & support
Deliverable:
Production-Ready Hardware

Our Hardware Portfolio

Examples of custom hardware solutions we've developed for various industries

EdgeNode Ethernet
Custom Design

EdgeNode Ethernet

Multi-protocol industrial IoT gateway

Key Specifications:

  • ARM Cortex-A53 processor
  • 4G/Wi-Fi/Ethernet connectivity
  • 8x Digital I/O, 4x Analog inputs
  • RS485/Modbus support
  • IP67 rated enclosure

Applications:

Factory automation
Energy monitoring
Environmental sensing
EdgeNode GSM
Custom Design

EdgeNode GSM

Battery-powered wireless sensor platform

Key Specifications:

  • Ultra-low power design
  • LoRaWAN/Zigbee connectivity
  • Multiple sensor interfaces
  • 5+ year battery life
  • IP65 rated housing

Applications:

Asset tracking
Environmental monitoring
Predictive maintenance
EdgeNode Wifi
Custom Design

EdgeNode Wifi

High-performance edge computing platform

Key Specifications:

  • ARM Cortex-A78 processor
  • AI/ML acceleration
  • Multiple connectivity options
  • Local data processing
  • Industrial grade reliability

Applications:

Computer vision
Predictive analytics
Real-time control

Endless Customization Possibilities

Every component can be customized to meet your specific requirements

Processing Power

  • ARM Cortex-M series (Low power)
  • ARM Cortex-A series (High performance)
  • RISC-V processors
  • AI/ML accelerators
  • FPGA integration

Connectivity

  • 4G/5G cellular modems
  • Wi-Fi 6 & Bluetooth 5.0
  • LoRaWAN & Zigbee
  • Ethernet & fiber optic
  • Satellite communication

Interfaces

  • Digital I/O (3.3V to 24V)
  • Analog inputs (0-10V, 4-20mA)
  • Serial interfaces (UART, SPI, I2C)
  • Industrial protocols (Modbus, CAN)
  • Custom sensor interfaces

Enclosures

  • DIN rail mountable
  • Wall mount enclosures
  • Outdoor weatherproof
  • Explosion-proof (ATEX)
  • Custom form factors

Hardware Development Packages

Flexible packages to suit different hardware development needs

Prototype Package

₹6****

Perfect for proof of concept and initial validation

What's Included:

  • Circuit design & simulation
  • PCB design (up to 4 layers)
  • Component sourcing
  • Prototype assembly (5 units)
  • Basic testing & validation
  • Design documentation

Timeline & Specs:

Development Time:4-8 weeks
PCB Complexity:Up to 4 layers
Prototype Units:5 units
Support:3 months

Ready to Build Custom Hardware?

Let's discuss your hardware requirements and create a custom solution that perfectly fits your needs.