DG Monitoring System:
Ensure Optimal Performance & Reliability
Comprehensive diesel generator monitoring for optimal performance, fuel efficiency, and predictive maintenance. Reduce fuel costs by 25% and extend generator life.
DG Set Challenges in Indian Industries
Diesel generators are critical for business continuity, but poor monitoring leads to massive losses
High Fuel Costs
Inefficient operation leads to 30-40% higher fuel consumption
Unexpected Failures
Sudden breakdowns causing business disruption and revenue loss
Poor Maintenance
Reactive maintenance leading to higher costs and shorter lifespan
No Visibility
Lack of real-time data for performance optimization
Complete DG Monitoring Solution
Advanced IoT sensors and analytics for comprehensive diesel generator monitoring
Engine Parameter Sensors
Comprehensive monitoring of critical engine parameters with high-precision sensors
- Oil temperature & pressure monitoring
- Coolant temperature tracking
- Engine RPM measurement
- Vibration analysis sensors
- Exhaust temperature monitoring
Fuel Management System
Advanced fuel monitoring with theft detection and consumption optimization
- Ultrasonic fuel level sensors
- Flow rate measurement
- Fuel theft detection
- Consumption analytics
- Fuel quality monitoring
Electrical System Monitor
Complete electrical system monitoring including battery health and charging status
- Battery voltage & current
- Charging system status
- Alternator performance
- Load bank testing
- Power quality analysis
Load Analytics Platform
Real-time load monitoring with demand forecasting and optimization algorithms
- Real-time load monitoring
- Load forecasting algorithms
- Peak demand management
- Load balancing optimization
- Energy efficiency tracking
EdgeNode GSM
Industrial IoT gateway with local processing and cloud connectivity
- Real-time data processing
- Local data storage
- Protocol conversion
- Edge analytics
- Secure cloud connectivity
Mobile Command Center
Comprehensive mobile application for remote monitoring and control
- Real-time dashboard
- Remote start/stop control
- Alert management
- Historical reporting
- Maintenance scheduling
Advanced DG Management Features
Comprehensive capabilities designed to maximize DG efficiency and minimize operating costs
Advanced Fuel Management
Comprehensive fuel monitoring system that reduces consumption by 25% and prevents theft
Key Benefits:
- 25% reduction in fuel costs
- 90% reduction in fuel theft incidents
- Improved fuel quality and engine life
Engine Health Monitoring
Continuous monitoring of critical engine parameters to prevent failures and optimize performance
Key Benefits:
- 30% reduction in maintenance costs
- 50% fewer unplanned breakdowns
- Extended engine life by 25%
Electrical System Analytics
Complete electrical system monitoring ensuring reliable power generation and distribution
Key Benefits:
- 99.5% system availability
- Reduced electrical failures by 40%
- Optimized battery replacement cycles
Load Management & Optimization
Intelligent load management system that optimizes DG operation based on demand patterns
Key Benefits:
- 20% improvement in fuel efficiency
- Reduced peak demand charges
- Optimized multi-DG operations
Predictive Maintenance System
AI-powered predictive maintenance that prevents failures before they occur
Key Benefits:
- 40% reduction in maintenance costs
- Prevent 95% of catastrophic failures
- Optimized parts inventory
Security & Compliance
Comprehensive security monitoring and regulatory compliance management
Key Benefits:
- 100% regulatory compliance
- Reduced security incidents
- Automated compliance reporting
Let’s unlock your data’s full potential.
How Our DG Monitoring System Works
A systematic approach to DG optimization through intelligent monitoring and control
Data Collection
Advanced sensors collect real-time data from all DG systems and components
Industrial-grade sensors monitor engine parameters, fuel levels, electrical output, and environmental conditions with high precision and reliability.
Edge Processing
Local gateway processes data in real-time for immediate alerts and control actions
Edge computing devices perform real-time analysis, data validation, and immediate response to critical conditions without depending on cloud connectivity.
AI Analytics
Machine learning algorithms analyze patterns and predict maintenance needs
Advanced AI models process historical and real-time data to predict failures, optimize operations, and generate actionable maintenance recommendations.
Automated Control
System automatically optimizes DG operation and implements protective actions
Intelligent control algorithms automatically start/stop DGs, manage load distribution, and implement protective shutdowns based on operating conditions.
Reporting & Insights
Comprehensive dashboards and reports provide actionable insights for optimization
Interactive dashboards, automated reports, and mobile alerts keep operators informed and enable data-driven decisions for improved efficiency.
Industry-Specific Solutions
Tailored DG monitoring solutions for different industrial sectors with proven results
Manufacturing Plants
Key Challenges:
- High power reliability requirements
- Variable load patterns
- Fuel cost optimization
Our Solutions:
- Load forecasting & optimization
- Multi-DG coordination
- Fuel management systems
Proven Results:
Success Story:
Steel manufacturing plant reduced DG operating costs by 30% through intelligent load management and fuel optimization.
Data Centers
Key Challenges:
- Critical power backup
- Fuel efficiency
- Maintenance scheduling
Our Solutions:
- Predictive maintenance
- Battery health monitoring
- Load testing automation
Proven Results:
Success Story:
Tier-3 data center achieved 99.99% backup power reliability with 25% reduction in fuel consumption.
Hospitals
Key Challenges:
- Life-critical power backup
- Regulatory compliance
- Silent operation
Our Solutions:
- Health monitoring
- Compliance reporting
- Noise level monitoring
Proven Results:
Success Story:
Multi-specialty hospital ensured 100% power backup reliability with automated compliance reporting.
Commercial Buildings
Key Challenges:
- Peak demand management
- Tenant billing
- Energy cost optimization
Our Solutions:
- Peak shaving
- Load allocation
- Energy billing systems
Proven Results:
Success Story:
Shopping mall reduced electricity bills by 35% through intelligent peak demand management.
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Technical Specifications
Enterprise-grade platform built for industrial environments
- Temperature range: -40°C to +150°C
- Pressure range: 0-10 bar
- RPM measurement: 0-3000 RPM
- Vibration analysis: 0.1-1000 Hz
- Data logging: 1-second intervals
- Fuel level accuracy: ±1%
- Flow measurement: 0-500 L/h
- Tank capacity: Up to 10,000L
- Theft detection: Real-time alerts
- Fuel quality monitoring
- Voltage range: 0-690V AC/DC
- Current measurement: 0-5000A
- Power measurement: 0-3000kW
- Power quality analysis
- Harmonic distortion monitoring
- 4G/WiFi/Ethernet connectivity
- AES-256 data encryption
- VPN secure tunneling
- Role-based access control
- Complete audit trails
Proven DG Optimization Results
Measurable improvements across all key performance indicators
Reduction in fuel costs
Lower maintenance expenses
System availability
Fewer breakdowns
"Edgesense's DG monitoring system revolutionized our backup power management. We reduced fuel costs by 28% and eliminated unplanned outages completely. The predictive maintenance alerts saved us from three potential failures. ROI achieved in just 6 months."
Calculate Your DG Savings
Get personalized ROI estimates based on your DG specifications
Your Estimated Savings
DG Monitoring Plans
Scalable solutions designed for DG sets of all sizes with guaranteed ROI
Essential monitoring for single DG installations
- Engine parameter monitoring
- Basic fuel level tracking
- Email/SMS alerts
- Web dashboard access
- Monthly reports
- 1-year warranty
- Phone support
Comprehensive monitoring with predictive analytics
- Complete engine monitoring
- Advanced fuel management
- Predictive maintenance
- Mobile app access
- Real-time control
- Load optimization
- 2-year warranty
- 24/7 support
Complete solution for multi-DG installations
- Multi-DG coordination
- AI-powered optimization
- Custom integrations
- Advanced analytics
- Dedicated support
- Training programs
- 3-year warranty
- On-site maintenance
All plans include 30-day free trial and money-back guarantee
Frequently Asked Questions
Everything you need to know about DG monitoring systems